Article Article
Study on Nonlinear Lamb Wave Test for Invisible Impact Damage on CFRP Laminates

The impact damage imposed on carbon fiber–reinforced polymer (CFRP) materials used in aircraft fuselage may seriously affect flight safety. An ultrasonic testing method can be used to inspect for damage; however, in some cases of invisible or barely visible impact damage, linear ultrasound may not provide a clear indication of the underlying damage. Accordingly, a nonlinear Lamb wave technique was developed in this study to detect invisible impact damage (IID). First, a nonlinear Lamb wave testing platform was set, as well as damage areas with different impact energies. Second, the anisotropic propagation of Lamb waves was studied to determine the wave mode and the distribution of the transducers, and the linear parameters of the Lamb waves were determined. Last, three types of characteristic parameters of nonlinear Lamb waves were obtained for damage detection. As revealed from the results, the linear ultrasonic parameters of A0 mode Lamb waves can be applied to the detection of macro surface cracks, and the frequency shift, relative nonlinearity coefficient (RNC), and fluctuation coefficient of RNCs are highly sensitive to the detection of IID. Thus, a combination of nonlinear S0 Lamb waves and linear A0 Lamb waves can be used for IID and macro surface crack detection, respectively.

DOI: https://doi.org/10.32548/2022.me-04191

References

Bermes, C., J.-Y. Kim, and J. Qu, 2007, “Experimental Characterization of Material Nonlinearity Using Lamb Waves,” Applied Physics Letters, Vol. 90, No. 2, pp. 2067–2073, https://doi.org/10.1063/1.2431467

Broda, D., W.J. Staszewski, A. Martowicz, T. Uhl, and V.V. Silberschmidt, 2014, “Modelling of Nonlinear Crack-Wave Interactions for Damage Detec-tion based on Ultrasound—A Review,” Journal of Sound and Vibration, Vol. 333, No. 4, pp. 1097–1118, https://doi.org/10.1016/j.jsv.2013.09.033

Cao, W., K. Wang, P. Zhou, X. Yang, L. Xu, M. Liu, P. Fromme, B. Pang, R. Chi, and Z. Su, 2020, “Nonlinear Ultrasonic Evaluation of Disor-deredly Clustered Pitting Damage Using an In Situ Sensor Network,” Structural Health Monitoring, Vol. 19, No. 6, pp. 1989–2006, https://doi.org/10.1177/1475921720911153

Chang, L., Z.-F. Yue, X.-L. Geng, P.-Y. Wang, and D.-Y. Li, 2015, “On the Rebound Regularity of PMI Foam Core Composite Structure Subjected to Low Energy Impact,” Journal of Experimental Mechanics, Vol. 30, No. 6, pp. 757–767, https://doi.org/10.7520/1001-4888-15-036

de Lima, W.J.N., and M.F. Hamilton, 2003, “Finite-Amplitude Waves in Isotropic Elastic Plates,” Journal of Sound and Vibration, Vol. 265, No. 4, pp. 819–839, https://doi.org/10.1016/S0022-460X(02)01260-9 

Deng, M.-X., 2006, “Characterization of Surface Properties of Layered Structures Using Nonlinear Lamb Wave Approach,” Acta Aeronauticaet Astronautica Sinica, Vol. 27, No. 4, pp. 713–719

Deng, M., 2003, “Analysis of Second-Harmonic Generation of Lamb Modes Using a Modal Analysis Approach,” Journal of Applied Physics, Vol. 94, No. 6, pp. 4152–4159, https://doi.org/10.1063/1.1601312

He, Y., G. Tian, M. Pan, and D. Chen, 2014, “Non-destructive Testing of Low-Energy Impact in CFRP Laminates and Interior Defects in Honey-comb Sandwich Using Scanning Pulsed Eddy Current,” Composites Part B: Engineering, Vol. 59, pp. 196–203, https://doi.org/10.1016/j.compositesb.2013.12.005

Kim, J., D.-G. Song, and K.-Y. Jhang, 2017, “A Method to Estimate the Absolute Ultrasonic Nonlinearity Parameter from Relative Measurements,” Ultrasonics, Vol. 77, pp. 197–202, https://doi.org/10.1016/j.ultras.2017.02.013

Koshti, A.M., 2018, “X-ray Ray Tracing Simulation and Flaw Parameters for Crack Detection,” SPIE Proceedings Vol. 10600: Health Monitoring of Structural and Biological Systems XII, https://doi.org/10.1117/12.2286784

Li, W., Y. Cho, and J.D. Achenbach, 2012, “Detection of Thermal Fatigue in Composites by Second Harmonic Lamb Waves,” Smart Materials and Structures, Vol. 21, No. 8, https://doi.org/10.1088/0964-1726/21/8/085019

Liu, S., F. Liu, J. Shi, L. Li, J. Bai, and X. Liu, 2013, “High Resolution Ultrasonic Imaging Evaluation and Behavior Analysis of Impact Damages in Composites,” Journal of Mechanical Engineering, Vol. 49, No. 22, pp. 16–23 

Mandal, D.D., and S. Banerjee, 2019, “Identification of Breathing Type Disbonds in Stiffened Panels Using Non-linear Lamb Waves and Built-In Circular PWT Array,” Mechanical Systems and Signal Processing, Vol. 117, pp. 33–51, https://doi.org/10.1016/j.ymssp.2018.07.040

Maslouhi, A., 2011, “Fatigue Crack Growth Monitoring in Aluminum Using Acoustic Emission and Acousto-ultrasonic Methods,” Structural Control and Health Monitoring, Vol. 18, No. 7, pp. 790–806, https://doi.org/10.1002/stc.478

Masurkar, F., P.W. Tse, and N. Yelve, 2018, “Investigating the Critical Aspects of Evaluating the Material Nonlinearity in Metal Plates Using Lamb Waves: Theoretical and Numerical Approach,” Applied Acoustics, Vol. 140, pp. 301–314, https://doi.org/10.1016/j.apacoust.2018.06.015

Patra, S., H. Ahmed, M. Saadatzi, and S. Banerjee, 2019, “Evidence of Dissipative and Growing Nonlinearity in Lamb Waves Due to Stress-Relaxation and Material Degradation in Composites,” Ultrasonics, Vol. 96, pp. 224–231, https://doi.org/10.1016/j.ultras.2019.01.002

Pengfei, Z., and J. Haibo, 2014, “Stacking Sequence Design of Composite Thin-Walled Structure based on Low Energy Impact Damage Resistance,” Acta Materiae Compositae Sinica, Vol. 31, No. 1, pp. 18–25

Wang, Q., Q. Hu, J. Qiu, C. Pei, X. Li, and H. Zhou, 2020, “Using Differential Spread Laser Infrared Thermography to Detect Delamination and Impact Damage in CFRP,” Infrared Physics and Technology, Vol. 106, https://doi.org/10.1016/j.infrared.2020.103282

Wang, Y., R. Guan, and Y. Lu, 2017, “Nonlinear Lamb Waves for Fatigue Damage Identification in FRP-Reinforced Steel Plates,” Ultrasonics, Vol. 80, pp. 87–95, https://doi.org/10.1016/j.ultras.2017.05.004

Wei, Q., L. Zhu, J. Zhu, L. Zhuo, W. Hao, and W. Xie, 2020, “Characterization of Impact Fatigue Damage in CFRP Composites Using Nonlinear Acoustic Resonance Method,” Composite Structures, Vol. 253, https://doi.org/10.1016/j.compstruct.2020.112804

Yao, M., X. Hemin, and D. Zihua, 2013, “The Research of Nondestructive Testing Technology with Composite Material Internal Defect Based on the Microwave Technology,” Materials Reports, Vol. 27, No. S2, pp. 61–63, 71 

Zhang, K., W. Tang, and X. Ran, 2019, “Constitutive Relationship of Anisotropic CFRP Material and its Application in Planar Plate Impact Simulation,” Journal of Vibration and Shock, Vol. 38, No. 22, pp. 101–106, 129

Zhao, Y., F. Li, P. Cao, Y. Liu, J. Zhang, S. Fu, J. Zhang, and N. Hu, 2017, “Generation Mechanism of Nonlinear Ultrasonic Lamb Waves in Thin Plates with Randomly Distributed Micro-cracks,” Ultrasonics, Vol. 79, pp. 60–67, https://doi.org/10.1016/j.ultras.2017.04.004

 

Metrics
Usage Shares
Total Views
195 Page Views
Total Shares
0 Tweets
195
0 PDF Downloads
0
0 Facebook Shares
Total Usage
195