Article Article
Design and Characteristics of Micro-focus X-ray Source Having Sealed X-ray Tube with Transmissive Target on Diamond Window and Its Use for Industrial Non-Destructive Inspection

Electronic devices such as medical instruments implanted in the human body and Electronic Control Units (ECUs) in automobiles or airplanes have a large impact on human life. The electronic circuits in these devices require highly reliable operation. X-ray non-destructive inspection has recently been in strong demand as one way to help ensure high reliability. Companies that use high-density packages for micrometer-scale circuits or lithium ion batteries require high speed and high magnification inspection of all parts. Our company has developed a new X-ray source supporting these requirements. Our X-ray source has a sealed tube with a transmissive target on a diamond window that offers advantages over X-ray sources having a sealed tube with a reflective target. The X-ray source provides high power X-ray with no anode degradation and a longer shelf life. In this paper, we will summarize X-ray source classification relevant to electronic device inspection and will detail X-ray source performance requirements and challenges. We will also elaborate on technologies employed in our newly developed X-ray source including X-ray tube design implementations for, (1) high power X-ray, high resolution and high magnification simultaneously, (2) reduced system downtime for automated X-ray inspection system, and (3) reduced X-ray dose utilizing pulsed X-ray emission mode for protection of sensitive electronic device.

References

(1)    Tomoyuki Okada, Masao Ito, Tsutomu Nakamura and Mitsumasa Furukawa, 1994, “X-RAY TUBE,” U.S. Patent, 5563923.

(2)    Richard S. Enck, 1996, “X-RAY TUBE,” U.S. Patent, 5751784.

(3)    Richard S. Enck and Richard G. Johnson, 1999, “X-RAY TUBE,” U.S. Patent, 6229876 B1.

(4)    Heo S H, Ihsan A and Cho S O, 2007, “Transmission-type microfocus x-ray tube using carbon nanotube field emitters,” Appl. Phys. Lett., 90(18):183109-183112.

(5)    Jeong J.W., Kang J.T., Choi S. and et al., 2013, “A digital miniature x-ray tube with a high-density triode carbon nanotube field emitter,” Appl. Phys. Lett., 102(2): 023504-1-023504-4.

(6)    Glen Thomas and Bill Cardoso, 2017, “X-RAY INSPECTION TECHNOLOGY –AN APPLICATION DRIVEN APPROACH,” Proceedings of SMTA International, September 2017, pp.477-483.

(7)    Alex Chan, Paul Brown, Rich Wesel, Kim Hartnett, Nancy Renfro, David Geiger, David Mendez, Ron Kulterman and Brent Selin, 2017, “BGA WITH CONTROLLABLE WARPAGE USED TO CONFIRM THE NEED FOR A LOWER WARPAGE SPECIFICATION,” Proceedings of SMTA International, September 2017, pp.144-149.

(8)    David Geiger, Elbert Suen, Zhen (Jane) Feng, Weifeng Liu, Anwar Mohammed, Mike Doiron, Evstain Krastev and Peter Chipman, 2017, “X-RAY INSPECTION FOR PCBA - CHALLENGES AND NEW DEVELOPMENT,” Proceedings of SMTA International, September 2017, pp.490-501.

(9)    Jakubek J, Holy T, Jakubek M, et al., 2006, “Experimental system for high resolution X-ray transmission radiography,” Nuclear Instruments and Methods in Physics Research, 563(1): pp.278-281.

(10) Yoshioka A, Yamaguchi Y, Tamura K, et al., 2005, “Monte-Carlo simulation of spatial distribution of x-rays in multi-film targets. II: Spatial distribution of continuous x-rays and temperature elevation in W/Al film targets,” Surface and Interface Analysis, 37(3), pp.356-361.

(11) Harry K. Charles Jr and Thomas J. Beck, 2003, ”X-RAY SOURCE AND METHODE FOR MORE EFFCIENTLY PRODUCTING SELECTABLE X-RAY FREQUENCIES,” U.S. Patent, 2004/0076260 A1.

(12) Ueda Kazuyuki, Miki Tamura, Yoshihiro Yanagisawa, Yasue Sato, Yamazaki Koji, Takao Ogura, Shuji Aoki and Ichiro Nomura, 2012, ”X-RAY GENERATOR TUBE HAVING IMPROVED COOLING CONTAINER AND X-RAY IMAGING APPRATUS INCLUDING THE SAME PCT,” U.S. Patent, 9070531 B2.

(13) Lynch D.R., Berman L., Montanez P., Pjerov S., Stefan P. and Woodle M., 1996, “Beryllium windows for synchrotron light sources,” SPIE, 2855:119.

(14) Yada K., 2009, “Recent trends of projection X-ray microscopy in Japan,”Spectrochimica Acta Part B, 64(8), pp.729-735.

(15) Hemberg O, Otendal M and Hertz H M., 2003, “Liquid-metal-jet anode electron-impact x-ray source,” Appl. Phys. Lett., 83(7), pp.1483-1485.

(16) Delfaure C., Mazellie J. P., Tranchant N., Bergonzo P., Ponard P. and Saada S., 2015, “Nanofocus diamond X-ray windows: Thermal modeling of nano-sized heat source systems,” Diam. Rela. Mater. 59, pp.104-115.

(17) Ying X. and Xu X., 2000, “CVD diamond thin film for IR optics and X-fray optics,” Thin Solid Films, 368(1), pp.297-299.

(18) Lei Zheng, Huarong Liu and Junting Wang, 2016, “Transmission-type Window of HFCVD Diamond Film for Microfocus X-ray Tube,” 4th International Conference on Mechanical and Manufacturing Engineering, pp.641-644.

(19) https://www.armgate.lv/assets/upload/userfiles/files/GEIT-3140EN_diamond-window.pdf

Metrics
Usage Shares
Total Views
95 Page Views
Total Shares
0 Tweets
95
0 PDF Downloads
0
0 Facebook Shares
Total Usage
95