This article presents an experimental study using an active sensing device that consists of a
miniaturized impedance-measuring chip (AD5933) and a self-sensing macrofiber composite
(MFC) patch to detect corrosion in aluminum structures widely used for aerospace, civil,
and mechanical systems. A simple beam structure made from a 6063 T5 aluminum alloy
was selected for corrosion-detection testing. Four different corrosion cases with two different
locations and two different degrees at each location were artificially inflicted on the
beam using hydrochloric (HCI) acid. To identify the degrees and locations of the corrosion,
the electromechanical impedance-based damage-detection technique using the proposed
active sensing device was investigated. Root-mean-square deviation (RMSD) metric of the
real part of the impedances obtained from the MFC patch was selected as a damagesensitive
feature. Experimental results have verified that the proposed approach can be
an effective tool for detection and quantification of corrosion in aluminum structures.
1. www.corrosion-doctors.org, accessed September 2005.
2. V. Giurgiutiu and C. A. Rogers. Electro-Mechanical (E=M) Impedance Method for Structural
Health Monitoring and Nondestructive Evaluation. International Workshop on Structural Health
Monitoring, pp. 433–444 (1997). Stanford University, Stanford.
3. G. Park, H. Cudney, and D. J. Inman. Impedance-based health monitoring of civil structural
components. ASCE Journal of Infrastructure Systems 6(4):153–160 (2000).
4. K. K. Tseng, C. K. Soh, A. Gupta, and S. Bhalla. Health Monitoring of Civil Infrastructures Using Smart
Piezoceramic Transducers. Second Int. Conf. on Comp. Meth. for Smart Str. and Mat, pp. 153–162
(2000). Madrid, Spain.
5. A. N. Zagrai and V. Giurgiutiu. Electro-Mechanical Impedance Method for Crack Detection in Thin
Wall Structures. Third Int. Workshop of Structural Health Monitoring. (2001). Stanford University,
Stanford.
6. G. Park, H. Sohn, C. R. Farrar, and D. J. Inman. Overview of piezoelectric impedance-based health
monitoring and path forward. Shock and Vibration Digest 35(6):451–463 (2003).
7. G. Park and D. J. Inman. Impedance-based Structural Health Monitoring. Damage Prognosis for
Aerospace, Civil and Mechanical Systems, Part II (13), pp. 275–292. John Wiley & Sons, Chichester,
UK. (2005).
8. S. Park, C.-B. Yun, Y. Roh, and J.-J. Lee. Health monitoring of steel structures using impedance of
thickness modes at PZT patches. Smart Structures and Systems 1(4):339–353 (2005).
9. S. Park, S. Ahmad, C.-B. Yun, and Y. Roh. Multiple crack detection of concrete structures using
impedance-based structural health monitoring techniques. Experimental Mechanics 46:609–618
(2006).
10. S. Park, D. J. Inman, C. B. Yun, and G. Park. An outlier analysis for damage detection of railroad tracks
using MFC impedance-based wireless SHM system. Third International Workshop on Advanced Smart
Materials and Smart Structures Technology (2006). ANCRISST, Lake Tahoe, CA.
11. D. L. Mascarenas, M. D. Todd, G. Park, and C. R. Farrar. A miniaturized electromechanical
impedance-based node for the wireless interrogation of structural health. Proceeding of SPIE’s 13th
Annual International Symposium on Smart Structures and Materials, vol. 6177. (2006). SPIE, San
Diego, CA.
12. B. R. Williams, G. Park, D. J. Inman, and W. K. Wilkie. An overview of composite actuators with
piezoceramic fibers. Proceeding of IMAC XX (2002). SEM, Los Angeles, CA.
13. W. K. Wilkie, R. G. Bryant, J. W. High, R. L. Fox, R. F. Hellbaum, A. Jalink, B. D. Little, and
P. H. Mirick. Low-cost piezocomposite actuator for structural control applications. Proc. of 7th SPIE
Int’l Symposium on Smart Structures and Materials (2000). SPIE, Newport Beach.
14. http://www.smart-material.com/Smart-choice.php?from=MFC (January, 2006).
15. G. E. Simmers Jr. Impedance-Based Structural Health Monitoring to Detect Corrosion, Master’s Thesis,
Center for Intelligent Material Systems and Structures, Virginia Polytechnic Institute and State
University (2005).
16. http://www.analog.com/en/prod/0,2877,AD5933,00.html (August, 2006).
17. D. J. Inman and B. L. Grisso. Towards autonomous sensing. Proceedings of SPIE’s 13th International
Symposium on Smart Structures and Materials, vol. 6174, pp. 248–254 (2006). SPIE, San Diego, CA.
18. G. Park, K. Kabeya, H. Cudney, and D. J. Inman. Impedance-based health monitoring for temperature
varying application. JSME International Journal 42:249–258 (1999).